Ace Controls Blog

Gas springs make light work of heavy lifting

We often talk about motion control as a way of protecting your workforce – and the goods that they work with – against damage due to runaway machinery; however, gas springs can add a similar element of protection while also raising efficiency.

Industrial gas springs are suitable in applications where goods are to be raised or lowered, with pressurised gas helping them to act against any desired load.

For practical purposes, this means the gas strut can help to lift a lid or open a hatch, by assisting the ordinary pressure exerted by a human operator simply using their hands.

The same gas struts can ensure safe closing of the lid or hatch, gently damping the motion to bring the closure to a controlled stop.

If you are working in an environment where heavy hatches and lids must be opened on a regular basis, you may want to look into this kind of motion control as a means of ensuring your employees do not injure themselves by over-exertion.

By taking some of the strain off of them, you can also reduce the risk of fatigue, allowing your workforce to operate at maximum output levels for much longer, and raising efficiency as a result.

 

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‘More could be done’ on Olympic Park motion control

Vibration is one element of motion control that was overlooked during construction of the Olympic Park for the upcoming 2012 London Olympic Games, according to an official report.

The study, compiled for the Health and Safety Executive and the Olympic Delivery Authority, identifies two major oversights in the safety precautions taken on the site.

Vibration is one of these, while exposure to noise is the second, both described in the report as areas where “more could potentially have been done”.

While a fifth of workers on the site said they were frequently exposed to noise and vibration, motion control measures such as anti-vibration handles were not used.

This may have left many of those involved in the construction of the Olympic Park at greater risk of musculoskeletal injuries and stresses.

At Ace Controls, our SLAB damping plates double as both motion dampers and vibration insulators – the use for which they are probably better known.

We have developed ACE-SLAB beyond its vibration dampening application, so that it also serves as an effective motion damper for impact shocks.

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Gas struts can make green roofs safer to access

Gas struts could have a part to play in the future of eco-friendly construction, allowing hatch access to green roofs without putting individuals at unnecessary risk.

Most eco-friendly roofs have some form of planted element – often simply a form of grass, but sometimes including shrubs if the space is to be used as a roof garden.

However, it can be preferable to allow access to the roof to be achieved via a flat hatch, rather than constructing a stairwell that could leave part of the planted area in permanent shade.

Gas struts can be useful here, allowing the hatch to be kept open until the individual returns to the interior of the building.

This has the dual benefits of ensuring they cannot become trapped on the roof, and of preventing the hatch from closing on a person’s limb or head.

With water shortages currently a concern in the south-east, such rooftops are finding favour with local councils.

The London Borough of Hammersmith and Fulham has suggested green roofs as a component in a SUDS (sustainable urban drainage solutions) system, alongside recycled rainwater and permeable pavements that can capture and store surface run-off.

In this way, the council claims unpredictable rainfall patterns could be overcome, ensuring a more consistent supply of water to the capital.

 

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HSE case highlights importance of motion control

The value of motion control and dampers has been highlighted in a recent Health and Safety Executive (HSE) case, in which a labourer lost an arm when it was crushed by moving machinery.

Thomas Bird, who was 19 when the incident occurred on March 17th 2010, was loading debris into the grab arm of a hydraulic excavator following the demolition of the Grand Cinema in Ramsey, Cambridgeshire.

One of his colleagues at Walsall-based UK Demolition Services Ltd had switched off the excavator, but on leaving the vehicle the driver’s coat caught on the ignition arm, reengaging the hydraulics.

This in turn allowed the excavator’s selector grab arm to swing out of control, pinning Mr Bird against a nearby building and inflicting injuries that led to the loss of his right arm below the elbow.

While we often talk about the value of motion control in protecting goods during transport and movement around a site, it is equally important to limit the range of heavy machinery so such injuries are much less likely to occur.

Hydraulic dampers could help to slow any out-of-control swinging motion such as that of the machine’s arm in this incident, while TUBUS dampers are particularly well suited to applications where high and reliable absorption of energy is needed.

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Motion dampers can keep EU mechanical engineering innovative

Motion dampers have several roles to play in keeping the EU mechanical engineering industry innovative in the years to come.

According to a study published by the European Commission, EU member states have seen “outstanding international success” in mechanical engineering.

However, it still ranks third behind Japan and the US in terms of productivity levels – perhaps due to the broad range of different countries that participate in the EU-27 group.

Motion dampers like ACE’s SLAB vibration damping plates could help to keep the region competitive, both in mechanical engineering and in related disciplines.

They offer not only motion control capabilities, but also general vibration dampening, which can reduce maintenance demands on machinery over the long term.

SLAB vibration damping plates are also a great example of EU innovation in materials, as ACE developed them beyond merely suppressing vibration, to also serve as a form of motion control for impact shocks.

It is in this kind of innovation that Europe stands firmly alongside its competitors elsewhere in the world, as the European Commission report notes that, “in material sciences, the EU is among the global leaders”.

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Motion control could cut self-injuries by a third

Installing motion control features as part of an organisational-level approach to workplace safety could cut injuries among workers by up to a third, new research suggests.

Carried out by the University of Georgia, the study looked at workplaces where safety is addressed on an organisational level, and compared them with those where individuals are trained – and blamed – on the perceived risks to which they are exposed.

Workplaces where individuals are protected by safety measures, without being asked to take sole responsibility for their working practices, are significantly less likely to face a painful mishap.

Combining employee freedom with smooth and effective running of the company leads to a 38% drop in injuries, with the effect linked to employees’ better opinions of their employers.

Meanwhile, a “positive safety climate” leads to perceptions among the workforce that can cut injury rates by 32%.

To create this positive climate, however, companies need to demonstrate that safety issues are important on an organisational level.

And this is where motion control steps in – limiting the undesirable movement of heavy goods and machinery, preventing damage to valuable items, and in turn protecting employees against injury due to runaway or falling objects.

 

 

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Faro Gold Arm dampers help hit accuracy targets

Faro Gold Arm dampers can help to make sure the portable measuring arm is used to its highest possible level of accuracy.

The FaroArm is a popular choice in many applications where accuracy is important, helping to make measuring easier for its users.

With a quoted accuracy of up to 0.0009 inches over a 12-foot range, it’s easy to see why shop floors the world over are equipped with portable FaroArms for a broad range of different industry areas.

However, as with any moving machinery, motion control can help to ensure safety – and could also help you to meet those very precise accuracy targets.

Faro Gold Arm dampers can restrict the range of your portable arm so, for example, it cannot encroach on certain areas within its possible 12-foot reach where it would be unsafe for it to do so.

If you are using the arm over its full range and need to move it quickly between positions, a Faro damper can also help, bringing your Faro Gold Arm rapidly to a halt without subjecting it or its handler to excessive forces.

 

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Motion control can prevent unsafe movement of machinery

Motion control can help to make sure that any lifting machinery used on construction sites is limited in its range – and can therefore reduce the safety risks associated with its use.

HSE guidance on the use of cranes and other lifting machinery suggests that full safety precautions should be taken over the equipment’s operating range of motion.

It adds that unauthorised movement of the crane should be prevented in a way that is recorded in the site’s method statement.

While this might include limiting access to the machinery to only those individuals with a legitimate reason to use it, motion control can also ensure that nobody – including authorised users – is able to extend the crane beyond its safe and assessed operating range.

Safety shock absorbers are one option for crane machinery, including overhead cranes, to bring the mobile components to a stop safely and quickly in an emergency.

The TC range of Tubus dampers provides a particularly good level of protection for crane equipment, with structural changes within the damper converting the frictional force of deceleration into heat.

 

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Rotary dampers bring small loads to a stop

Rotary dampers are a compact yet effective option for motion control in small and confined spaces.

Usually silicone filled, rotary dampers work by forcing the high-viscosity fluid through a groove or orifice.-

Continuous rotary dampers deliver motion control with a constant damping force, while limited rotary dampers work over a set and adjustable operating angle.

Whichever you choose, you can use these low-maintenance components in some of the smallest areas imaginable.

For example, you can often find a rotary damper inside a CD or DVD drive, helping to dampen the motion of the drive insert.

Return valv

es, copiers and even some items of furniture also make use of components from this family of motion control.

Depending on the specific application, you can choose a damper that works only clockwise, only anticlockwise, or in both directions.

Specify upfront if you need a zero-maintenance device, and we can provide plastic or metal-coated rotary dampers that are fully self-contained.

We can also supply plastic racks for your rotary dampers, if required, while those fitted with gears are available with four standard modules to suit your needs.

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Hydraulic dashpots – stopping force when you need it most

Hydraulic dashpots have been around for a long time – longer than modern, controlled linear deceleration dampers.

Modern motion dampers can, in many cases, be thought of as the successors to dashpots, able to slow moving parts with high levels of control and relatively low peak forces exerted.

However, there are still some applications for which hydraulic dashpots may be used.

For instance, one of the advantages of some dashpots is their ability to create resistance acting in only one direction.

This means, for example, that doors can be opened quickly with little force required, but then close slowly under the resistance of the dashpot.

Where motion control is needed at all costs, the high force exerted by dashpots under load might also be a desirable feature.

Dashpots typically exert the greatest force early in their action, after which the peak quickly falls away.

This has the obvious advantage of achieving rapid deceleration of a mass as soon as the dashpot is engaged.

For more carefully controlled deceleration, meanwhile, we can provide linear motion dampers that exert less of a force, but can halt motion entirely in a faster time.

 

 

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